Sturdy Durable Manure Treatment Equipment No Belt Deviation Low Noise No Chicken Stress

Product Description

This Manure Treatment Equipment is specifically designed for handling chicken manure in stepped and stacked mechanized cage systems. The manure cleaning belt is engineered to be sturdy and durable, with zero belt deviation during operation. It delivers strong resistance to wear, fast cleaning speed, and high power while maintaining exceptionally low noise levels – ensuring no stress response in the flock. The entire manure cleaning system achieves high cleanliness, eliminating ammonia odor inside the chicken house and effectively reducing indoor exhaust gas concentrations. The dried chicken manure produced is easy to package, significantly improving overall work efficiency.

Classified Applications & Advantages

1. For Stepped (Tiered) Cage Houses

• Multi‑level independent belts – Each tier has its own cleaning belt; stepped layout allows easy visual inspection of belt tracking

• Consistent cleanliness – Belts run frequently to remove wet manure before ammonia forms, keeping lower tiers dry

2. For Stacked (Vertical) Cage Houses

• High density compatibility – Works with 5‑8 tier stack systems; each belt is tensioned independently to prevent sagging under heavy manure load

• Centralized discharge – All belts feed into a cross conveyor, moving waste directly to drying or composting area

3. Belt Performance Advantages – Sturdy & Durable

• Heavy‑duty polyester construction – Reinforced with cross‑woven fibers to resist stretching, tearing, and ammonia degradation

• Abrasion resistant coating – Withstands continuous scraping action for 10+ years without surface fraying

• Weather resistant – Operates reliably in humid, hot poultry house environments

4. Zero Belt Deviation

• Precision tracking system – Guide rails and crowned rollers keep belt centered without side drift, even on long 100m+ runs

• Auto‑adjust tensioners – Maintain optimal belt tightness; no manual re‑alignment required for months

• Anti‑skid bottom surface – Textured underside grips drive rollers, preventing slippage that causes misalignment

5. Low Noise & No Chicken Stress

• Silent drive mechanism – Rubber‑coated drive rollers and sealed bearings reduce operational noise to below 60dB

• Smooth belt surface – No vibrations or sudden jerks; hens do not react to belt movement, maintaining normal laying behavior

• No startling effect – Unlike chain or scraper systems, belt cleaning produces no metallic clatter, ideal for noise‑sensitive flocks

6. High Cleanliness & Ammonia Elimination

• Rapid manure removal – Belt runs at speed (adjustable up to 8m/min) to evacuate droppings within 24‑48 hours, preventing ammonia production

• Complete belt scraping – Dual scrapers (primary + secondary) remove >99% of adhered manure, leaving a clean surface for the next cycle

• Sealed belt edges – Side skirts prevent manure from falling off belt edges onto floors or lower cages

7. Dried Manure Output – Easy Packaging

• Air drying effect – Manure spreads thinly on the belt; airflow from ventilation fans accelerates moisture reduction to 30‑35% by the discharge point

• Crumbly texture – Dried manure falls apart easily, requiring no further grinding before bagging or bulk loading

• Packaging ready – Directly fills into sacks, bulk bags, or trailers without sticking to equipment

8. Operational Efficiency Advantages

• Fast cleaning cycles – Complete house cleaning in 15‑30 minutes per belt run, multiple cycles per day programmable

• Low maintenance – Belt splices are heat‑welded, not sewn; no broken stitches or replacement parts needed for years

• Energy efficient – High power drive but short run times; total daily power consumption is low relative to manure volume handled

9. Application Scenarios

• Commercial layer houses – Daily belt cleaning keeps ammonia below 15ppm, improving worker conditions and hen health

• Broiler houses – Less frequent runs (every 48‑72 hours) still effectively reduce wet litter and foot pad lesions

• Pullet rearing barns – Gentle, low‑noise operation does not stress young birds during early development

• Breeder farms – Clean, ammonia‑free environment protects hatching egg quality and fertility rates

• Organic poultry farms – Dried manure can be packaged as organic fertilizer without chemical treatment; system requires no additives

• Farms with manure processing or biogas plants – Consistent moisture content from belt drying improves feedstock quality for digesters

10. Environmental & Health Advantages

• Reduced exhaust gas concentration – Lower ammonia, hydrogen sulfide, and dust levels in outgoing air, meeting emission regulations

• Less odor complaints – Neighbors experience minimal poultry smell, improving farm‑community relations

• Safer worker environment – No ammonia irritation to eyes and lungs during daily inspections